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Herc # 315 Makes Aviation History

Herc has built in preheat for the engines but the props which are hydraulic have seals that become leaky if the blade angle is changed before the fluid gets warmed up and even when it "warms up" if there's such a thing with all of the airflow over the prop they can leak.

On that particular trip out of Alert we had a prop low oil warning--which is a shutdown condition on one engine, another prop leaking with fluid running back over the engine-just waiting for the warning lite to come on, a cracked window and the refuelling system leaking really bad.

After we put it in the semi heated hangar in Thule and got some rooms we had a crew discussion>very long and serious and made a decision based on the biggest factors--2 leaky props that we'd call it unserviceable. There was a chance that they would seal after 24 hrs. in the hangar and an equal chance that they would still leak. If we waited 24 hrs. and they sealed we would be able to go home and the flight would only be 24 hrs. late. If they /or even one leaked we would still be unserviceable and we'd need an MRP with a prop which would make it 24 hrs. plus the time to get an MRP and a prop to Thule. The other factor was the cracked window. If the leaks sealed we were still limited in pressurization and had to limit our altitude.  If the cracks progressed we were looking at flying with no pressurization and the possibility of the prop leak(s) coming back.  Blundering along at 10,000 with an engine or two shut down would be not a good thing.  We also had another small factor.  :salute: The first officer had left the bulk travel claim and the US $3,000.00 advance on the top of the TV in his apartment in Trenton and the only US$ that we had between the crew and 12 passengers was $70.00 that I had in my wallet plus the odd 10 or 20 that a couple of others had. That wouldn't go very far.

We called Trenton and they sent an MRP with two props. They arrived and we switched aircraft with them and went home. Only a 24 hr. delay. The MRP topped up the leakers and ran them for an hour. The result was no leaks on either of them so they brought it home with the two replacement props in the back.

Some careful research disclosed that over many years there were only a couple of occasions where a CC-130 had been declared us in Alert during the (real) cold months but there were many occasions where CC-130s had been declared us in Thule after arriving from Alert.  Obviously something was happening.  Either our aircraft were getting sick between Alert and Thule or people were "not seeing" problems in Alert but  upon arrival in Thule their vision improved, or maybe it was a combination of both.

At any rate we were able to have the itinerary changed so that Service Flight 85/86 would overnight in Thule vs Alert from Sept. to March. I  retired a few years later so I don't know if that is the case now or if it somehow got changed. Things do have a way of changing over time so  wouldn't be surprised.

A good crew always takes the battery to bed with them. The loss of power in a battery as the temperature drops is phenomenal. At -30 it's only a shadow of itself and aircraft are only equipped with minimal battery power at best. The engineering people go for little batteries to save weight so aircraft can haul more cargo. Problem is if you can't get them started they don't haul anything.
That's something that should be specified on our new acquisitions. Two batteries. One big one is too hard to handle.
There are lots of things that our forces need for our specific operations that aren't standard for most military ops. Our old Chinooks had more modifications done to them in the first five years that we had them than the US Army had done since they were built.

From my Log Book>>>Apr. 10, 76 Ottawa-Shearwater 4.7 hrs. Apr. 15  Greenwood-Ottawa 5.0 hrs.
That was the test run on the Chinook long range fuel system. It was pure bootleg equipment. Even 10 TAG HQ  queried the duration of the flight. The first production of the system was a squadron secret.
That's a story all on it's own. But it's a fact. The Canadian Forces only learned about it after it was built. :cdn:

I just noticed. It's next year!
Happy New Year !
 
Beenthere, heard from Herc and Aurora buds that prop issues heading south on a T56-powered machine can ruin your day really quickly!

Yes, funny how makeshift, buckshee mods finally make it as endorsed systems, the 3 bladder mod was the preferred solution to Alert...although bladder 4 was only half useful and #5 just gave a bit more gas than its weight offset...in the end, we were pushing 7 hours endurnace...Grise Fjiord to Eureka usually doable without a stop at the Cache at Hazen Lake, otherwise hop to  Eureka was required...IIRC, Grise Fjiord to Alert is about 480nm, cucked the maps long time ago, though so I could stand corrected.  Trying to remember what our hop after resolute but before Grise was.... ???  Darn old age!

p.s.  ya know George Leduc or Roy Clement by any chance? ;)

Cheers,
Duey
 
Nope. I never heard of those guys.
For sure, lots of the things that are now a part of what we take for granted had humble beginnings.
The new sophisticated chip detector system started as a simple schematic drawn on a Craven Menthol cigarette package in the Jr. Ranks Club at Uplands. It was only going to be a box with 5 wires going into it . One from each gearbox chip detector so that when the one and only chip light on the panel came on the FE could break the circuit to each detector/one at a time with one of 5 switches on the box thereby through a process of elimination he (there were no shes at the time) could tell which chip detector was hot.  It was a great idea and by the next day at noon an electrician had added a bunch of diodes and crap that had driven the price up to over $20.00 per unit.  Then the wizards got involved and it grew and grew. The result was that something that could have been made locally and put into service by the weekend and then improved over time took at least a couple of years to show up.
It all worked out in the end and when I was in Winnipeg in the 80's Boeing dropped in with one of their commercial Chinooks and as a part of a tour around the aircraft one of the Boeing folks pointed out the wonderful new chip detector systems that they had developed for their customers. I had to agree. It was real nice. ;D
 
Beenthere, that reminds me (not only of the 17 lights on the panel behind my seat in the 147) of the NVG mod we did on the first Twin Huey's in 90-91-ish....localy made, cracked some instruments open to put in a 75¢ NVG-bluegreen filter and got it all running...then DAEPM(TH) got in on the scene and we ended up with some fricking $50,000/ac piece of crap that worked like crap, especially the HSI.  In the end, the (TH) didn't go the simple and effective route (internal instrument filtering) because they felt it would be to "expensive" opening up the instruments out of cycle....  How some things don't change!

Cheers,
Duey
 
sounds like you two have been around the block a few times.....

I'm glad most of the bugs were out by the time I started flying.  Except for those damn 6 minute cold weather starts......
 
short final said:
sounds like you two have been around the block a few times.....

  Except for those damn 6 minute cold weather starts......

Hey at least your aircraft doesnt take 3 hours to pre-flight  :eek:
 
Duey,

Just checked my log book.....Grise Fiord to Eureka - June 18th 1986 - LCol Dave Purich was the pilot - Flight was 2.2 Hours.  Well under refuelling time ;-)

The longest flight I did in a chinook was on 005, again piloted by LCol Purich, on June 7th 1987.  Twas from Eureka to Devon Island - 6.4 hours - non-stop with one bladder......we had 15 fuel barrels on board, and the FE (who shall remain nameless to protect the guilty as he is still around) hooked up a "contraption", and fed the bladder from individual barrels in flight.  10TAG would have had a bird if they had seen it.

Most pax I ever carried in a single lift was 68, that was May 31st 1985.  Pilot was Tessier, and the machine was 009.  Flew two platoons from 2 Commando from "Wainwright in the field' to their bivvy site, just after end-ex was called on RV85.  

The old 'hook was an amazing machine, if I had the chance I'd be back on them in less than a heartbeat.

Hope all is well out there in the 'stan.

Happy New Year
Regards,
Bill


 
I have a photo somewhere in my collection that shows one of my fellow engineers manning a hose that is sucking the contents from a 45 gallon barrel in the back of a Chinook.
We were dropping barrels all over eastern Baffin Island to provide fuel caches for helicopters that were going to transport people from The Mapping& Charting Establishment the following summer on a survey. A couple of times we had to cannibalize the load to make it back home to Frobisher Bay. All we had to do was open the barrels and stick the hose from the long range system into them. It went through a filter so of course it was "legal". >:D
It's just another example of the versatility of the system.
 
Bill, you're right...for some reason I always thought Grise was further but looking on the map, Ellesmere is not so big and Alert you could get to even on mains only.  I think I was remembering either the hop from Devon to Eureka or from Resolute up to Devon for the long, arse-tingling flight...  Most fuel I've seen myself was 3 bladders...non-stop Uplands to Goose Bay, 10,000' and grounding 230 kts with a good tailwind.  I have heard of 5 bladders and 6 barells on the ramp...but not sure I'd want to open pump JP-4.  It would be a different thing with JP-8, but the naptha in the JP-4 would make me a bit twitchy...but it would entirely depend on the situation...what the headshed in St-Hubert though was a good idea was often much different than reality up on Baffin, Devon or Ellesmere Islands!  I remember the "can't use a Zenith pump" edict...obviously, no one from HQ 10 TAG ever had to wobble pump 12 45-gal drums of Jet-A from a cache in the middle of nowhere (one of the few problems with the Chinook's tiny battery) 

Hopefully the new beasties we get will be -G models....almost 9000lbs on-board mains...almost twice our C+....here's hoping.

Keeping an eye out for things here for when I come back in a bit flying a (hopefully) 'Hook again!

Cheers! (By Air to Battle)
Duey
 
We used the pumping and filter system from the CH-113A long range system. It was all contained in an open cabinet that was about 3'x3' and 4' high. 24 Volt pump 2 filters and all of the necessary plumbing. The original pump motors failed quite often so we replaced them with pumps from the belly tanks on Trackers.
Pumping from barrels was smooth. The hose was just a bit smaller than the bung in the barrel and as the fuel came out air went in so there were no fumes. Pumping time for a barrel was fast. Less than 10 minutes for sure.
I forget the exact source that we used as an electrical hookup but there was some outlet designed for something like a missile heating system that was already in the aircraft when we got them. I seem to recall using that.
 
Beenthere,

The pumping system you describe sounds like what we still had during my time on the Squadron - 1983- 1987.

As for the electrical source, we had a proper 120V outlet on the left side of the cabin, about equal to the hook.  I don't know it's intended purpose, but I can tell you that a certain CO decided that if the REME guys built a container the same size as the fule pump unit, with a flat top, we could have the FE and LM cook meals with a kettle and electric frying pan.....lets all save $$$ on TD budgets  ;D

Needless to say, that didn't last too long, and the "portable inflight Kitchens" rotted away in the Loadies lock-up.

Cheers,
Bill
 
beenthere said:
Some careful research disclosed that over many years there were only a couple of occasions where a CC-130 had been declared us in Alert during the (real) cold months but there were many occasions where CC-130s had been declared us in Thule after arriving from Alert.  Obviously something was happening.  Either our aircraft were getting sick between Alert and Thule or people were "not seeing" problems in Alert but  upon arrival in Thule their vision improved, or maybe it was a combination of both.

Funny how that works eh? I'm sure that the requirement for 24hrs 'out of country' for duty-free entitlement/claim has played absolutely no role in snags being not being picked up til hitting the land of the green either. Funny how show-tours, VIPs et al can manage to land and overnight (on many an ocassion park in Alert's wonderful open-air hangar for periods greater than 24 hours) during the coldest months and manage to get out without a problem. Must be that it's just so much warmer in Thule during the winter and the availability of critical spares there.

Yeah, us Sup Tech Zippos were very busy hot refuelling SF86 to get it back to the "Top of the World" as quick as we could.

I'd take Thule too, if given the choice.
 
aesop081 said:
Which one of the 2 might you be ?

;D

Aesop you know me, I am the airmchair expert.....i got my info from the history chanel last night time, I belive everything JAG does is gosple and Overthere is a a great show where I learn my tactics from Greenday videos and I love to speak like all the marines I see on TV.


Well I gotta Go and Load Herc# 313 full of Passengers, Gotta Love those Chrismas flights.............
 
mover1 said:
Aesop you know me, I am the airmchair expert.....i got my info from the history chanel last night time, I belive everything JAG does is gosple and Overthere is a a great show where I learn my tactics from Greenday videos and I love to speak like all the marines I see on TV.


Well I gotta Go and Load Herc# 313 full of Passengers, Gotta Love those Chrismas flights.............

Hey Mover1....I'm coming to visit on wednesday.  I'm bringing Aurora #113 with me
 
Armyvern. Your assumption that crews would like to go to Thule to go unserviceable and do some shopping is a part of it. I would never even try to suggest that airlifters would prefer Alert to Thule. :)
There are some more pertinent factors however and they represent the real reason that SF 85/86 lays over in Thule. It took a lot of research as stated in a previous post and some cold hard facts that were presented to some of the powers in the head shed to convince them to change the itinerary. I don't recall the exact words or facts as it was in 1989 that it all came about but the following should be a fair representation of the reasoning.

No one unless they have some serious issues or a great fondness for Alert would chose to stay there when there is a much better facility in Thule. I'm not just referring to the shopping mall, casino and the bright lights of the TOW Club. There is a hangar that's warm, work stands, and all kinds of aircraft support equipment and often a USAF or other military detachment with C-130's and spare parts plus a hospital facility.

When it's -30 to -50 it takes a lot longer to carry out the technical functions required to prep an aircraft for flight.Prolonged work in such temperatures is neither efficient or healthy and exposes personnel to the danger of frost injury and other injuries caused by becoming overwhelmed by the cold such as not being as aware of moving equipment or falling off the aircraft.

Some of the pre flight checks that are required in the operations manual simply cannot be done in that sort of environment so they are not done. There is no provision for doing an abbreviated preflight inspection because of weather/climate so the people who skip items out of necessity are doing this strictly on their own decision and should anything that was skipped on an abbreviated preflight check   develop into a problem that has serious consequences the person who made the decision not to check the item will be held responsible.

Some people may not be aware of the implications of some of the difficulties that occur in a super cold environment and may chose to commit the aircraft to flight with components or systems in a condition that could cause significant problems in flight.

Crew experience has dropped at a rate that has never been known in the past. Not many years ago a crew would  have at least a couple of members with several years and many flight hours on the c-130 and a number of other aircraft. 7 to 10 thousand hours and more were the norm for aircraft commanders and engineers not so long ago where now an entire crew would not have as much as one of their predecessors. The lack of experience combined with pressure to complete the mission creates a less than ideal situation.

In flight emergencies in the Arctic in darkness with prevalent bad weather, few airfields with little equipment and facilities can easily cause a major accident in an area that is days away from rescue resources.

When intentionally by means of creating a flight itinerary that causes the aircraft to do a layover in an environment where crew preflight preparations cannot be carried out as specified in the operating manual the organization that creates and and approves the itinerary is creating a situation where the crew are obligated to operate in non compliance with the operating manual.

The rather sad part of this was that when the order was finally given it only applied to SF 85/86. They did not include non scheduled flights in the order and specials such as 6185/6186 which is an extra flight which runs occasionally and others such as entertainment and visit flights don't come under the same order.
I only became aware of that when I arrived at Base Ops early one morning for a 6185/6186 and discovered that we were going to overnight in Alert at minus thirty something. I actually was hoping  >:D >:Dthat the aircraft would get chilled and crap out and never make it home until June but she worked like a charm. :( ;D




 
aesop081 said:
Hey Mover1....I'm coming to visit on wednesday.  I'm bringing Aurora #113 with me

Missed the Top Hat that much eh?
 
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