Airbus will have to commit more engineering resources to the A400M military airlifter program to rein in "critical risk areas" and preserve its schedule, customers are concluding after EADS briefed them on the results of a study of the project's status.
The report suggests there are "significant" challenges to meeting first flight in March 2008 and other scheduled milestones. The risks are "systems design (in particular electrical harnesses), maturity of military mission systems, engine modifications, remaining work to be done on the final assembly line."
Although EADS says the program schedule is holding, a senior company official acknowledges an updated master plan is being developed and will be presented to customers. Under scrutiny is the start of final assembly in Seville, Spain. Airbus Chief Operating Officer Fabrice Bregier says the goal is to ensure all elements are in place before the process starts, and to avoid A380-like problems that have led to excessive rework and program delays.
The electrical wiring harness issue on the A400M is different than for the A380, officials say. The A400M harnesses are less complex and the proper design tools are being used. However, a company official says the supply of some harnesses is running behind.
One military buyer says the depth of the review is appreciated by customers, and keeping the delivery schedule is positive. However, he says, there clearly is no more schedule margin left and EADS will have to enhance resources to meet contractual milestones.
Bregier says the aircraft will meet performance targets. That's critical, says the military representative. But he also points out that the first six aircraft, pre-production versions, will not meet those standards.
The engine program has long been recognized as a possible risk area. A modified Lockheed Martin C-130 is due to enter flight trials fitted with a single TP400 in the first quarter of next year.
A400M users are pressing Airbus Military to ensure reliability is high on delivery. They don't want to suffer years of growing pains, such as those the U.K. and Royal Australian Air Force underwent when fielding the C-130J.